Mask assembly, apparatus for manufacturing display apparatus, and method of manufacturing display apparatus

ABSTRACT

Provided is a mask assembly including a mask frame including an opening; and a mask arranged on the mask frame and including a deposition region and a non-opening region arranged around the deposition region, the deposition region facing the opening to transmit a deposition material. A width of the non-opening region in a lengthwise direction of the mask is about 200 μm to about 500 μm.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority from and the benefit of Korean PatentApplication No. 10-2020-0036430, filed on Mar. 25, 2020, which is herebyincorporated by reference for all purposes as if fully set forth herein.

BACKGROUND Field

Exemplary embodiments of the invention relate generally to maskassemblies and apparatuses for manufacturing a display apparatus and,more particularly, to a mask assembly having an improved depositionyield and a method of manufacturing a display apparatus.

Discussion of the Background

With the developments in the information society, the demand for adisplay apparatus for displaying an image of various type is increasing.In the display apparatus field, large-sized cathode ray tubes (CRT) haverapidly evolved into thin, light, and large-area flat panel displays(FPD). Examples of the FPDs include a liquid crystal display (LCD), aplasma display panel (PDP), an organic light-emitting display (OLED),and an electrophoretic display (ED).

OLEDs from among display apparatuses include an organic light-emittingdiode including an opposite electrode, a pixel electrode, and anemission layer. The opposite and pixel electrodes and the emission layermay be formed via various methods, one of which is an independentdeposition method. In the independent deposition method, a fine metalmask (FMM) is extended and adhered to a mask frame, and a depositionmaterial is deposited on a surface on which deposition is to beperformed.

The above information disclosed in this Background section is only forunderstanding of the background of the inventive concepts, and,therefore, it may contain information that does not constitute priorart.

SUMMARY

Devices constructed according to exemplary embodiments of the inventionare capable of having improved pixel position accuracy (PPA), and anapparatus for manufacturing a display apparatus.

Additional aspects will be set forth in part in the description whichfollows and, in part, will be apparent from the description, or may belearned by practice of the presented embodiments of the disclosure

According to one or more implementations of the invention, a displaydevice includes a mask frame including an opening and surrounding theopening; and a mask arranged on the mask frame and including adeposition region and a non-opening region around the deposition region,the deposition region facing the opening to transmit a depositionmaterial, wherein a width of the non-opening region in a lengthwisedirection of the mask is about 200 μm to about 500 μm.

According to the present embodiment, the non-opening region of the maskmay include a first portion and a second portion having a less thicknessthan the first portion.

According to the present embodiment, the second portion may be obtainedvia half etching in a thickness direction of the mask.

According to the present embodiment, the non-opening region may surroundat least a portion of the deposition region.

According to the present embodiment, the mask frame may further includea support stick extending in a direction that intersects the lengthwisedirection of the mask.

According to the present embodiment, the non-opening region of the maskmay overlap the support stick.

According to the present embodiment, the mask may further include awelding region that is welded and fixed to the mask frame.

According to the present embodiment, the welding region may be providedat both ends of the mask.

According to the present embodiment, the welding region of the mask mayinclude a first nugget.

According to the present embodiment, the non-opening region of the maskmay include a second nugget.

According to the present embodiment, a width of the mask may be lessthan a width of the opening, and a plurality of masks may be mounted onthe mask frame.

According to one or more embodiments, an apparatus for manufacturing adisplay apparatus includes a chamber in which a substrate is arranged; adeposition source arranged in the chamber and configured to supply adeposition material into the chamber; and a mask assembly arranged toface the deposition source and configured to transmit the depositionmaterial and deposit the deposition material on the substrate. The maskassembly may include a mask frame including an opening; and a maskarranged on the mask frame and including a deposition region and anon-opening region around the deposition region, the deposition regionfacing the opening to transmit the deposition material. A width of thenon-opening region in a lengthwise direction of the mask is about 200 μmto about 500 μm.

According to the present embodiment, the non-opening region of the maskmay include a first portion and a second portion having a less thicknessthan the first portion.

According to the present embodiment, the second portion may be obtainedvia half etching in a thickness direction of the mask.

According to the present embodiment, the non-opening region may surroundat least a portion of the deposition region.

According to the present embodiment, the mask frame may further includea support stick extending in a direction that intersects the lengthwisedirection of the mask.

According to the present embodiment, the non-opening region of the maskmay overlap the support stick.

According to the present embodiment, the mask may further include awelding region that is welded and fixed to the mask frame, and thewelding region may be provided at both ends of the mask.

According to the present embodiment, the welding region of the mask mayinclude a first nugget, and the non-opening region of the mask mayinclude a second nugget.

According to one or more embodiments, a method of manufacturing adisplay apparatus includes forming a pixel electrode; forming anemission layer on the pixel electrode by using the above-describedapparatus for manufacturing a display apparatus; and forming an oppositeelectrode on the emission layer.

These and/or other aspects will become apparent and more readilyappreciated from the following description of the embodiments, theclaims, and the accompanying drawings.

It is to be understood that both the foregoing general description andthe following detailed description are exemplary and explanatory and areintended to provide further explanation of the invention as claimed.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other aspects, features, and advantages of certainembodiments of the disclosure will be more apparent from the followingdescription taken in conjunction with the accompanying drawings, inwhich:

FIG. 1 is a schematic cross-sectional view illustrating an apparatus formanufacturing a display apparatus, according to exemplary embodiment ofthe invention.

FIG. 2 is a perspective view illustrating a mask assembly according toan exemplary embodiment of the invention.

FIG. 3 is a schematic plan view illustrating a mask according to anexemplary embodiment of the invention.

FIG. 4 is a schematic plan view illustrating a mask according to anexemplary embodiment of the invention.

FIGS. 5 and 6 are schematic cross-sectional views illustrating a maskaccording to an exemplary embodiment of the invention;

FIGS. 7, 8, and 9 are schematic plan views illustrating a mask accordingto an exemplary embodiment of the invention;

FIG. 10 is a schematic perspective view illustrating a display apparatusmanufactured by an apparatus for manufacturing a display apparatus,according to an exemplary embodiment of the invention; and

FIG. 11 is a schematic cross-sectional view illustrating a displayapparatus manufactured by an apparatus for manufacturing a displayapparatus, according to an exemplary embodiment of the invention.

DETAILED DESCRIPTION

In the following description, for the purposes of explanation, numerousspecific details are set forth in order to provide a thoroughunderstanding of various exemplary embodiments or implementations of theinvention. As used herein “embodiments” and “implementations” areinterchangeable words that are non-limiting examples of devices ormethods employing one or more of the inventive concepts disclosedherein. It is apparent, however, that various exemplary embodiments maybe practiced without these specific details or with one or moreequivalent arrangements. In other instances, well-known structures anddevices are shown in block diagram form in order to avoid unnecessarilyobscuring various exemplary embodiments. Further, various exemplaryembodiments may be different, but do not have to be exclusive. Forexample, specific shapes, configurations, and characteristics of anexemplary embodiment may be used or implemented in another exemplaryembodiment without departing from the inventive concepts.

Unless otherwise specified, the illustrated exemplary embodiments are tobe understood as providing exemplary features of varying detail of someways in which the inventive concepts may be implemented in practice.Therefore, unless otherwise specified, the features, components,modules, layers, films, panels, regions, and/or aspects, etc.(hereinafter individually or collectively referred to as “elements”), ofthe various embodiments may be otherwise combined, separated,interchanged, and/or rearranged without departing from the inventiveconcepts.

The use of cross-hatching and/or shading in the accompanying drawings isgenerally provided to clarify boundaries between adjacent elements. Assuch, neither the presence nor the absence of cross-hatching or shadingconveys or indicates any preference or requirement for particularmaterials, material properties, dimensions, proportions, commonalitiesbetween illustrated elements, and/or any other characteristic,attribute, property, etc., of the elements, unless specified. Further,in the accompanying drawings, the size and relative sizes of elementsmay be exaggerated for clarity and/or descriptive purposes. When anexemplary embodiment may be implemented differently, a specific processorder may be performed differently from the described order. Forexample, two consecutively described processes may be performedsubstantially at the same time or performed in an order opposite to thedescribed order. Also, like reference numerals denote like elements.

When an element, such as a layer, is referred to as being “on,”“connected to,” or “coupled to” another element or layer, it may bedirectly on, connected to, or coupled to the other element or layer orintervening elements or layers may be present. When, however, an elementor layer is referred to as being “directly on,” “directly connected to,”or “directly coupled to” another element or layer, there are nointervening elements or layers present. To this end, the term“connected” may refer to physical, electrical, and/or fluid connection,with or without intervening elements. Further, the D1-axis, the D2-axis,and the D3-axis are not limited to three axes of a rectangularcoordinate system, such as the x, y, and z-axes, and may be interpretedin a broader sense. For example, the D1-axis, the D2-axis, and theD3-axis may be perpendicular to one another, or may represent differentdirections that are not perpendicular to one another. For the purposesof this disclosure, “at least one of X, Y, and Z” and “at least oneselected from the group consisting of X, Y, and Z” may be construed as Xonly, Y only, Z only, or any combination of two or more of X, Y, and Z,such as, for instance, XYZ, XYY, YZ, and ZZ. As used herein, the term“and/or” includes any and all combinations of one or more of theassociated listed items.

Although the terms “first,” “second,” etc. may be used herein todescribe various types of elements, these elements should not be limitedby these terms. These terms are used to distinguish one element fromanother element. Thus, a first element discussed below could be termed asecond element without departing from the teachings of the disclosure.

Spatially relative terms, such as “beneath,” “below,” “under,” “lower,”“above,” “upper,” “over,” “higher,” “side” (e.g., as in “sidewall”), andthe like, may be used herein for descriptive purposes, and, thereby, todescribe one elements relationship to another element(s) as illustratedin the drawings. Spatially relative terms are intended to encompassdifferent orientations of an apparatus in use, operation, and/ormanufacture in addition to the orientation depicted in the drawings. Forexample, if the apparatus in the drawings is turned over, elementsdescribed as “below” or “beneath” other elements or features would thenbe oriented “above” the other elements or features. Thus, the exemplaryterm “below” can encompass both an orientation of above and below.Furthermore, the apparatus may be otherwise oriented (e.g., rotated 90degrees or at other orientations), and, as such, the spatially relativedescriptors used herein interpreted accordingly.

The terminology used herein is for the purpose of describing particularembodiments and is not intended to be limiting. As used herein, thesingular forms, “a,” “an,” and “the” are intended to include the pluralforms as well, unless the context clearly indicates otherwise. Moreover,the terms “comprises,” “comprising,” “includes,” and/or “including,”when used in this specification, specify the presence of statedfeatures, integers, steps, operations, elements, components, and/orgroups thereof, but do not preclude the presence or addition of one ormore other features, integers, steps, operations, elements, components,and/or groups thereof. It is also noted that, as used herein, the terms“substantially,” “about,” and other similar terms, are used as terms ofapproximation and not as terms of degree, and, as such, are utilized toaccount for inherent deviations in measured, calculated, and/or providedvalues that would be recognized by one of ordinary skill in the art.

Unless otherwise defined, all terms (including technical and scientificterms) used herein have the same meaning as commonly understood by oneof ordinary skill in the art to which this disclosure is a part. Terms,such as those defined in commonly used dictionaries, should beinterpreted as having a meaning that is consistent with their meaning inthe context of the relevant art and should not be interpreted in anidealized or overly formal sense, unless expressly so defined herein.

Reference will now be made in detail to embodiments, examples of whichare illustrated in the accompanying drawings, wherein like referencenumerals refer to like elements throughout. In this regard, the presentembodiments may have different forms and should not be construed asbeing limited to the descriptions set forth herein. Accordingly, theembodiments are merely described below, by referring to the figures, toexplain aspects of the present description. As used herein, the term“and/or” includes any and all combinations of one or more of theassociated listed items. Throughout the disclosure, the expression “atleast one of a, b or c” indicates only a, only b, only c, both a and b,both a and c, both b and c, all of a, b, and c, or variations thereof.

As the disclosure allows for various changes and numerous embodiments,particular embodiments will be illustrated in the drawings and describedin detail in the written description. Hereinafter, effects and featuresof the inventive concepts and a method to accomplish them will bedescribed more fully with reference to the accompanying drawings, inwhich embodiments of the disclosure are illustrated. This disclosuremay, however, be embodied in many different forms and should not beconstrued as limited to the embodiments set forth herein.

It will be understood that although the terms “first,” “second,” etc.may be used herein to describe various components, these componentsshould not be limited by these terms. These components are only used todistinguish one component from another.

As used herein, the singular forms “a,” “an,” and “the” are intended toinclude the plural forms as well, unless the context clearly indicatesotherwise.

It will be further understood that the terms “comprises” and/or“comprising” used herein specify the presence of stated features orcomponents, but do not preclude the presence or addition of one or moreother features or components.

It will be understood that when a layer, region, or component isreferred to as being “formed on” another layer, region, or component, itcan be directly or indirectly formed on the other layer, region, orcomponent. That is, for example, intervening layers, regions, orcomponents may be present.

Sizes of elements in the drawings may be exaggerated for convenience ofexplanation. For example, because sizes and thicknesses of components inthe drawings are arbitrarily illustrated for convenience of explanation,the following embodiments are not limited thereto.

In the present specification, “A and/or B” represents A or B, or A andB. The expression “at least one of A and B” indicates only A, only B,both A and B, or variations thereof.

In the following embodiments, the meaning that a wire extends in a firstdirection or a second direction encompasses not only extending in astraight line but also extending in zigzags or in a curve in the firstdirection or the second direction.

In the following embodiments, when referred to “planar”, it means whenan object is viewed from above, and when referred to “sectional”, itmeans when a cross section formed by vertically cutting an object isviewed from the side. In the following embodiments, when referred to“overlapping”, it encompasses “planar” overlapping and “cross-sectional”overlapping.

One or more embodiments of the disclosure will be described below inmore detail with reference to the accompanying drawings. Thosecomponents that are the same or are in correspondence are rendered thesame reference numeral regardless of the figure number.

FIG. 1 is a schematic cross-sectional view illustrating an apparatusconfigured to manufacture a display apparatus, according to anembodiment, FIG. 2 is a perspective view illustrating a mask assemblyaccording to an embodiment, and FIG. 3 is a schematic plan viewillustrating a mask according to an embodiment.

Referring to FIG. 1 , an apparatus 1 configured to manufacture a displayapparatus may include a chamber 310, a shield unit 320, a depositionsource 330, a substrate support 340, a mask support 350, a magneticforce generator 360, a pressure adjuster 370, and a mask assembly 1000.

The chamber 310 may have a space formed therein, and a portion thereofmay be formed to have an opening such that a substrate 100 may bewithdrawn from or accommodated into the opening. The shield unit 320including a gate value and the like may be arranged in the open portionof the chamber 310 and thus may be selectively opened or closed.

The deposition source 330 may receive a deposition material used to forman organic layer or the like on the substrate 100. At this time, thedeposition source 330 may vaporize or sublime the deposition material byapplying energy (for example, thermal energy, light energy, or vibrationenergy).

The deposition source 330 may be replaced. When the deposition source330 runs out of the received deposition material, it may be replaced bya new deposition source 330.

The substrate support 340 may support the substrate 100. The substratesupport 340 may support the substrate 100 by allowing the substrate 100to be seated on the substrate support 340, or the substrate support 340may support the substrate 100 by adsorbing or attaching one surface ofthe substrate 100 to the substrate support 340. For example, thesubstrate support 340 may include a frame, a bar, or the like that isfixed to the inside of the chamber 310. As another example, thesubstrate support 340 may include a clamp that holds the substrate 100.As another example, the substrate support 340 may include an adhesivechuck or an electrostatic chuck. In such a case, the substrate support340 may be integrally formed with the magnetic force generator 360.

The mask support 350 may support the mask assembly 1000. The masksupport 350 may be the same as or similar to the above-describedsubstrate support 340, and thus a description thereof will be omittedfor convenience of explanation. A case where the mask support 350includes a frame fixed to the inside of the chamber 310 and the maskassembly 1000 is seated on the frame and supported thereby will now befocused on and described.

The magnetic force generator 360 may be arranged within the chamber 310and may enable a mask frame 1100 to adhere to the substrate 100. Themagnetic force generator 360 may include an electromagnet.

The pressure adjuster 370 may be connected to the chamber 310 and mayadjust an internal pressure of the chamber 310. The pressure adjuster370 may include a pipe connected to the chamber 310 and a pump locatedon the pipe.

The mask assembly 1000 may include the mask frame 1100 and a mask 1200.

Referring to FIGS. 2 and 3 , the mask frame 1100 may include openings1150 through which the deposition material may pass, and a plurality offrames that surround the openings 1150.

The mask frame 1100 may include a first frame 1110 and a second frame1120 facing each other, and a third frame 1130 and a fourth frame 1140facing each other. For example, the first frame 1110 may be spaced apartfrom the second frame 1120 in an x direction corresponding to alengthwise direction of the mask 1200, and may extend in a y directionthat intersects the lengthwise direction of the mask 1200. The thirdframe 1130 may extend in the x direction, and may be spaced apart fromthe fourth frame 1140 in the y direction. The first frame 1110 may beconnected to the third frame 1130 and the fourth frame 1140, and thesecond frame 1120 may be connected to the third frame 1130 and thefourth frame 1140. Likewise the third frame 1130 may be connected to thefirst frame 1110 and the second frame 1120, and the fourth frame 1140may be connected to the first frame 1110 and the second frame 1120. Themask frame 1100 may be manufactured of a rigid material that is notgreatly deformed while the mask 1200 is being welded.

According to an embodiment, a support stick 1160 may be included in themask frame 1100. The support stick 1160 may be overlapped by anon-opening region 1240 of the mask 1200, which will be described later.The support stick 1160 may extend in the y direction and may beconnected to the third frame 1130 or the fourth frame 1140. The supportstick 1160 may prevent deposition of the deposition material on aportion of the substrate 100 other than a predetermined portion thereof,so that the deposition material is deposited on only the predeterminedportion. The support stick 1160 may prevent or reduce the mask frame1100 from being bent due to the weight of the mask 1200, and may supportthe mask frame 1100.

The mask 1200 may be mounted on the mask frame 1100. The mask 1200 maybe manufactured of stainless steel, invar, nickel (Ni), cobalt (Co), aNi alloy, an Ni—Co alloy, or the like.

According to an embodiment, a width of the mask 1200 may be less thanthat of the openings 1150. For example, referring to FIG. 2 , a width ofthe mask 1200 in the y direction may be less than a width of theopenings 1150 in the y direction. Accordingly, a plurality of masks 1200may be mounted on the mask frame 1100, in order to prevent or reduce themask frame 1100 from sagging due to the weight of the mask 1200.According to another embodiment, a width of each mask 1200 may begreater than a width of each opening 1150. In this case, for example,the width of the mask 1200 in the y direction may be greater than thatof the opening 1150 in the y direction. Accordingly, the plurality ofmasks 1200 may be integrally mounted on the mask frame 1100. Forconvenience of description, a case where the width of each mask 1200 isless than that of each opening 1150 will now be focused on and describedin detail.

The masks 1200 may be consecutively arranged between the third frame1130 and the fourth frame 1140. Both ends E1 and E2 of each mask 1200may be welded and fixed to the first frame 1110 and the second frame1120, respectively. The masks 1200 may cover the openings 1150.

Each mask 1200 may include welding regions 1210, deposition regions1230, and a non-opening region 1240. The welding regions 1210 may beincluded in both ends E1 and E2 of the mask 1200, respectively. Thewelding regions 1210 may be connected to the mask frame 1100. Forexample, the welding regions 1210 may be welded and fixed and connectedto the first frame 1110 or the second frame 1120.

The deposition regions 1230 may be regions corresponding to the openings1150. Each of the deposition regions 1230 may include a plurality ofdeposition openings 1235, and the deposition material may pass throughthe mask 1200 via the plurality of deposition openings 1235. Accordingto an embodiment, the deposition regions 1230 may be spaced apart fromeach other at certain intervals. For example, the deposition regions1230 may be spaced apart from each other in the x direction. Accordingto another embodiment, the deposition regions 1230 may be consecutivelyincluded to face the openings 1150. A case where the deposition regions1230 are spaced apart from each other at certain intervals will now befocused on or described.

FIG. 4 is a schematic plan view illustrating a mask 1200 according to anembodiment.

Referring to FIG. 4 , the mask 1200 may include the deposition regions1230 that face openings and through which the deposition materialpasses, and the non-opening region 1240 arranged around and between thedeposition regions 1230.

Each deposition region 1230 may include deposition openings 1235.According to an embodiment, a plurality of deposition openings 1235 maybe included and may be spaced apart from each other in the x directionor the y direction. Each of the deposition openings 1235 may have any ofvarious shapes, such as a rectangle and a polygon.

The non-opening region 1240 may be arranged around and between thedeposition regions 1230. The non-opening region 1240 may be arrangedoutside the deposition regions 1230. For example, the non-opening region1240 may be arranged by surrounding at least respective portions of thedeposition regions 1230. The non-opening region 1240 may be arranged bysurrounding at least respective portions of the deposition regions 1230in at least some of the lengthwise direction of the mask 1200 of thedeposition region 1230 and a direction intersecting the lengthwisedirection of the mask 1200. According to another embodiment, thenon-opening region 1240 may be between adjacent deposition regions 1230.When a plurality of deposition regions 1230 and a plurality ofnon-opening regions 1240 are included and the deposition regions 1230are spaced apart from each other, each of the plurality of non-openingregions 1240 may be between the plurality of deposition regions 1230.For example, the plurality of deposition regions 1230 may be arranged inthe x direction, and a non-opening region 1240 may be arranged betweenthe plurality of deposition regions 1230. For example, the depositionregions 1230 and the non-opening regions 1240 may alternate with eachother.

A non-opening region 1240 between adjacent deposition regions 1230 mayhave a first width W1 in the x direction. The first width W1 of thenon-opening region 1240 may be about 200 μm to about 700 μm, about 200μm to about 600 μm, or about 300 μm to about 500 μm. In this way, thefirst width W1 of the non-opening region 1240 may vary.

As will be described later with reference to FIG. 9 , laser welding maybe performed on a non-opening region 1240, and thus a welding nugget maybe formed. At this time, because the welding nugget formed by laserwelding may have a size of about 200 μm to about 300 μm, when the widthof the non-opening region 1240 is small, the welding nugget may beformed in a deposition region 1230. When the width of the non-openingregion 1240 is large, a repulsive force may be generated for a reasonsuch as a change in an end of the deposition region 1230 and thephysical property of the non-opening region 1240, and thus the adhesionforce of the mask 1200 may decrease. Accordingly, the first width W1 ofthe non-opening region 1240 between the adjacent deposition regions 1230may be about 200 μm to about 500 μm.

Because no openings are defined in the non-opening region 1240, thenon-opening region 1240 may not transmit the deposition material. Asdescribed above with reference to FIG. 2 , the mask assembly 1000 mayfurther include the support sticks 1160 extending in the y direction,and the support sticks 1160 included in the mask assembly 1000 may beoverlapped by the non-opening region 1240 of the mask 1200.

FIGS. 5 and 6 are schematic cross-sectional views illustrating the mask1200 according to an embodiment. FIG. 5 is a cross-sectional view of themask 1200 taken along line I-I′ of FIG. 4 crossing two non-openingregions 1240 and a deposition region 1230, and FIG. 6 is across-sectional view of the mask 1200 taken along line II-II′ of FIG. 4crossing only non-opening regions 1240. Reference numerals in FIGS. 5and 6 that are the same as the reference numerals in FIG. 4 denote thesame elements, and thus repeated descriptions thereof are omitted.

Referring to FIG. 5 , according to an embodiment, a deposition region1230 of the mask 1200 may include a plurality of deposition openings1235, and the plurality of deposition openings 1235 may be formed viachemical etching. For example, after one surface 1231 of the mask 1200of the deposition region 1230 is etched a predetermined depth, anothersurface 1233 opposite to the one surface 1231 of the mask 1200 may beetched a predetermined depth to form the plurality of depositionopenings 1235. According to another embodiment, the plurality ofdeposition openings 1235 may be formed by radiating laser to thedeposition region 1230 of the mask 1200.

When the deposition openings 1235 are included in only the depositionregion 1230, waves may be generated due to a difference between thevolumes of the deposition region 1230 and the non-opening region 1240.

Referring to FIG. 6 , according to an embodiment, the non-opening region1240 of the mask 1200 may include a first portion 1245, and a secondportion 1246 having a smaller thickness in the z direction than thefirst portion 1245. In more detail, the second portion 1246 may beformed by etching another surface 1243 opposite to one surface 1241 ofthe mask of the non-opening region 1240 by a predetermined depth. Thesecond portion 1246 of the non-opening region 1240 may be a portionobtained by etching half of a thickness of the mask 1200. This processmay refer to half-etching in a z direction a thickness direction of themask 1200.

Because the another surface 1243 of the mask 1200 on the non-openingregion 1240 is half etched and thus the non-opening region 1240 includesthe first portion 1245 and the second portion 1246 having less of athickness in the z direction than the first portion 1245, thenon-opening region 1240 may have a similar volume to the depositionregion 1230 including the deposition openings 1235. Due to thenon-opening region 1240 having a similar volume to the deposition region1230 including the deposition openings 1235, generation of waves due toa difference between the volumes of the deposition region 1230 and thenon-opening region 1240 may be prevented.

FIGS. 7, 8, and 9 are schematic plan views illustrating the mask 1200according to embodiments of the inventive concepts. In more detail,FIGS. 7 and 8 are schematic plan views of a welding region 1210 of themask 1200 according to an embodiment, and FIG. 9 is a schematic planview of a non-opening region 1240 of the mask 1200 according toembodiments. Reference numerals in FIGS. 7 through 9 that are the sameas the reference numerals in FIG. 4 denote the same elements, and thusrepeated descriptions thereof are omitted.

Referring to FIG. 7 , the mask 1200 may include the welding region 1210.The welding region 1210 may be a region of the mask 1200 that isconnected to the mask frame 1100. In more detail, laser may be radiatedto the welding region 1210, and thus the mask 1200 may be welded andfixed to the mask frame 1100. During laser welding, a plurality of firstnuggets 1217 (for example, welding nuggets) may be formed in the weldingregion 1210 of the mask 1200. Each of the first nuggets 1217 formed vialaser welding may have a size of about 200 μm to about 300 μm.

Referring to FIG. 8 , pixel position accuracy (PPA) in the x directionmay be arranged via additional welding on the welding region 1210 of themask 1200. In more detail, when additional laser welding is applied tothe welding region 1210 of the mask 1200, the deposition region 1230 ofthe mask 1200 adjacent to the welding region 1210 of the mask 1200 mayextend in the X direction, and thus, PPA in the x direction may becorrected. Because PPA may be corrected through additional laserwelding, this will now be referred to as welding correction.

However, because the welding region 1210 of the mask 1200 is included oneither end of the mask 1200, respectively, an effect of weldingcorrection due to additional welding may be applied to only a depositionregion 1230 adjacent to the welding region 1210 of the mask 1200, andthe effect of welding correction may not be applied to a depositionregion 1230 far from the welding region 1210 of the mask 1200.

In more detail, the deposition openings 1235 of the deposition region1230 adjacent to the welding region 1210 of the mask 1200 may becorrected in terms of PPA in the x direction, but the depositionopenings 1235 of the deposition region 1230 far from the welding region1210 of the mask 1200 may not be corrected in terms of PPA, and thus thePPA of the deposition region 1230 far from the welding region 1210 ofthe mask 1200 may decrease.

To address this problem, according to the disclosure, the non-openingregion 1240 in which welding may be performed is arranged outside thedeposition region 1230 of the mask 1200, and thus welding correction maybe performed in the non-opening regions and thus even on the depositionregion 1230 far from the welding region 1210 of the mask 1200. Inparticular, by arranging the non-opening region 1240 between adjacentdeposition regions 1230, welding correction may be performed in thenon-opening regions 1240 even on the deposition region 1230 far from thewelding region 1210 of the mask 1200.

Referring to FIG. 9 and as discussed herein, the non-opening regions1240 may be arranged outside the deposition regions 1230 of the mask1200. A non-opening region 1240 may be arranged by surrounding at leasta portion of the deposition region 1230. The non-opening region 1240 maybe between adjacent deposition regions 1230. The non-opening region 1240may be included such that welding correction may be performed even onthe deposition region 1230 far from the welding region 1210 of the mask1200. Laser may be radiated to the non-opening regions 1240, and thusPPA of the mask 1200 of the deposition region 1230 near the non-openingregion 1240 may be corrected.

The non-opening region 1240 may include second nuggets 1247 (e.g.,welding nuggets). In more detail, the non-opening regions 1240 mayinclude second nuggets 1247 formed during welding correction via laser.Each of the second nuggets 1247 may have a size of 200 μm to 300 μm.Although three second nuggets 1247 (welding nuggets) are illustrated inFIG. 9 , the number of second nuggets 1247 (welding nuggets) is notlimited thereto. Three or less or more second nuggets 1247 (weldingnuggets) may be included. In FIG. 9 , the second nuggets 1247 (weldingnuggets) are included in only a portion of the non-opening region 1240arranged in relation to the deposition region 1230 in the x direction.However, second nuggets 1247 (welding nuggets) may be also included in aportion of the non-opening region 1240 arranged from the depositionregion 1230 in the y direction and the opposing x direction.

Laser may be radiated to the non-opening region 1240, and thus weldingcorrection may be performed. For example, when laser is radiated to aportion of the non-opening region 1240 between adjacent depositionregions 1230 in the x direction and thus welding correction isperformed, the adjacent deposition regions 1230 may expand in the xdirection without a change in the y direction, and, when laser isradiated to a portion of the non-opening region 1240 arranged from thedeposition region 1230 in the y direction and thus welding correction isperformed, deposition regions 1230 adjacent to the portion of thenon-opening region 1240 in the y direction may shrink in the y directionwithout a change in the x direction.

Because the non-opening region 1240 is arranged outside the depositionregion 1230, laser is radiated to the non-opening region 1240 andwelding correction is performed, PPA correction may be performed even onthe deposition region 1230 far from the welding region 1210 of the mask1200, leading to an improvement in deposition accuracy and an increasein the yield.

FIG. 10 is a schematic perspective view illustrating a display apparatus2 manufactured by an apparatus configured to manufacture a displayapparatus according to an embodiment, and FIG. 11 is a schematiccross-sectional view of the display apparatus 2. FIG. 11 is across-sectional view of the display apparatus 2 taken along lineIII-III′ of FIG. 10 .

Referring to FIG. 10 , the display apparatus 2 may include a displayarea DA and a non-display area NDA around the display area DA. Thenon-display area NDA may surround the display area DA. The displayapparatus 2 may provide an image by using light emitted by a pluralityof pixels P arranged in the display area DA. In the non-display areaNDA, no images may be displayed.

Although an organic light-emitting display will now be illustrated anddescribed as the display apparatus 2, the display apparatus 2 is notlimited thereto. According to an embodiment, the display apparatus 2 maybe an inorganic light-emitting display, a quantum dot light-emittingdisplay, or the like. For example, an emission layer of a displayelement included in the display apparatus 2 may include an organicmaterial, include an inorganic material, include quantum dots, includean organic material and quantum dots, or include an inorganic materialand quantum dots.

Although FIG. 10 illustrates the display apparatus 2 including a flatdisplay surface, embodiments of the disclosure are not limited thereto.According to an embodiment, the display apparatus 2 may include athree-dimensional display surface or a curved display surface.

When the display apparatus 2 includes a three-dimensional displaysurface, the display apparatus 2 may include a plurality of displayareas pointing different directions, and, for example, may include adisplay surface in the form of a polyprism. According to anotherembodiment, when the display apparatus 2 includes a curved displaysurface, the display apparatus 2 may be implemented in various shapesincluding flexible, foldable, and rollable display apparatuses.

FIG. 10 illustrates the display apparatus 2 that may be applied tomobile phones. Although now illustrated, electronic modules, a cameramodule, a power supply module, and the like mounted on a main board maybe arranged in a bracket/case or the like together with the displayapparatus 2, thereby constituting a mobile phone. In particular, thedisplay apparatus 2 is applicable to not only large-sized electronicapparatuses, such as televisions and monitors, but also small- andmedium-sized electronic apparatuses, such as tablets, automobilenavigation devices, game players, smart watches, etc.

In FIG. 10 , the display area DA of the display apparatus 2 isrectangular.

However, the shape of the display area DA may be a circle, an oval, or apolygon such as a triangle or a pentagon.

The display apparatus 2 includes a plurality of pixels P arranged in thedisplay area DA. Each of the plurality of pixels P may include anorganic light-emitting diode OLED. Each of the plurality of pixels P mayemit, for example, red light, green light, blue light, or white light,via the organic light-emitting diode OLED. The pixel P used herein maybe understood as a pixel that emits one of red light, green light, bluelight, and white light as described above.

Referring to FIG. 11 , a display element may be arranged on thesubstrate 100. The display element may include a thin-film transistorTFT and the organic light-emitting diode OLED.

The substrate 100 may include glass or polymer resin. Examples of thepolymer resin may include polyethersulphone, polyacrylate,polyetherimide, polyethylene naphthalate, polyethylene terephthalate,polyphenylene sulfide, polyarylate, polyimide, polycarbonate, andcellulose acetate propionate. The substrate 100 including polymer resinmay have flexible, rollable, or bendable characteristics. The substrate100 may have a multi-layered structure including a layer including theaforementioned polymer resin and an inorganic layer (not illustrated).

A buffer layer 101 may be arranged on the substrate 100. The bufferlayer 101 may be positioned on the substrate 100 and may reduce orprevent infiltration of a foreign material, moisture, or ambient airfrom below the substrate 100 and may provide a flat surface on thesubstrate 100. The buffer layer 101 may include an inorganic material(such as oxide or nitride), an organic material, or an organic andinorganic compound, and may be a single layer or multiple layers of aninorganic material and an organic material.

The thin-film transistor TFT may be arranged on the buffer layer 101.The thin-film transistor TFT may include a semiconductor layer 134, agate electrode 136 overlapping the semiconductor layer 134, and aconnection electrode electrically connected to the semiconductor layer134. The thin-film transistor TFT may be connected to the organiclight-emitting diode OLED and may drive the organic light-emitting diodeOLED.

The semiconductor layer 134 may be arranged on the buffer layer 101, andmay include a channel region 131 that is overlapped by the gateelectrode 136, and a source region 132 and a drain region 133 disposedon both sides of the channel region 131, respectively, and including ahigher concentration of impurities than the channel region 131. Theimpurities may include N-type impurities or P-type impurities. Thesource region 132 and the drain region 133 may be electrically connectedto the connection electrode.

The semiconductor layer 134 may include an oxide semiconductor and/or asilicon semiconductor. The semiconductor layer 134 may include oxide ofat least one material selected from the group consisting of indium (In),gallium (Ga), tin (Sn), zirconium (Zr), vanadium (V), hafnium (Hf),cadmium (Cd), germanium (Ge), chromium (Cr), titanium (Ti), and zinc(Zn). For example, the semiconductor layer 134 may be InSnZnO (ITZO),InGaZnO (IGZO), or the like. When the semiconductor layer 134 is formedof a silicon semiconductor, the semiconductor layer 134 may include, forexample, amorphous silicon (a-Si) or low temperature poly-silicon (LTPS)obtained by crystallizing amorphous silicon (a-Si).

A first insulating layer 103 may be on the semiconductor layer 134. Thefirst insulating layer 103 may include at least one inorganic insulatingmaterial selected from the group consisting of silicon oxide (SiO₂),silicon nitride (SiN_(x)), silicon oxynitride (SiON), aluminum oxide(Al₂O₃), titanium oxide (TiO₂), tantalum oxide (Ta₂O₅), hafnium oxide(HfO₂), or zinc oxide (ZnO₂). The first insulating layer 103 may be asingle layer or multi-layer including the aforementioned inorganicinsulating material.

The gate electrode 136 may be on the first insulating layer 103. Thegate electrode 136 may include at least one of aluminum (Al), platinum(Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel(Ni), neodymium (Nd), iridium (Ir), chromium (Cr), calcium (Ca),molybdenum (Mo), titanium (Ti), tungsten (W), and copper (Cu) and mayhave a single-layered or multi-layered structure. The gate electrode 136may be connected a gate line that applies an electrical signal to thegate electrode 136.

A second insulating layer 105 may be on the gate electrode 136. Thesecond insulating layer 105 may include at least one inorganicinsulating material selected from the group consisting of silicon oxide(SiO₂), silicon nitride (SiN_(x)), silicon oxynitride (SiON), aluminumoxide (Al₂O₃), titanium oxide (TiO₂), tantalum oxide (Ta₂O₅), hafniumoxide (HfO₂), or zinc oxide (ZnO₂). The second insulating layer 105 maybe a single layer or multi-layer including the aforementioned inorganicinsulating material.

A storage capacitor Cst may be on the first insulating layer 103. Thestorage capacitor Cst may include a lower electrode 144, and an upperelectrode 146 overlapping the lower electrode 144. The lower electrode144 and the upper electrode 146 of the storage capacitor Cst may overlapeach other with the second insulating layer 105 therebetween.

The lower electrode 144 of the storage capacitor Cst may overlap thegate electrode 136 of the thin-film transistor TFT, and may beintegrally arranged with the gate electrode 136 of the thin-filmtransistor TFT. According to an embodiment, the storage capacitor Cstmay not overlap the thin-film transistor TFT, and the lower electrode144 of the storage capacitor Cst may be a component independent from thegate electrode 136 of the thin-film transistor TFT.

The upper electrodes 146 of the storage capacitor Cst may includealuminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium(Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir), chromium(Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium (Ti),tungsten (W), and and/or copper (Cu), and may each be a single layer ormulti-layer including the aforementioned materials.

A third insulating layer 107 may be on the upper electrode 146 of thestorage capacitor Cst. The third insulating layer 107 may include atleast one inorganic insulating material selected from the groupconsisting of silicon oxide (SiO₂), silicon nitride (SiN_(x)), siliconoxynitride (SiON), aluminum oxide (Al₂O₃), titanium oxide (TiO₂),tantalum oxide (Ta₂O₅), hafnium oxide (HfO₂), or zinc oxide (ZnO₂). Thethird insulating layer 107 may be a single layer or multi-layerincluding the aforementioned inorganic insulating material.

A source electrode 137 and a drain electrode 138 corresponding to theconnecting electrode may be on the third insulating layer 107. Each ofthe source electrode 137 and the drain electrode 138 may include aconductive material including molybdenum (Mo), aluminum (Al), copper(Cu), and titanium (Ti), and may be a multi-layer or single layerincluding the aforementioned materials. Each of the source electrode 137and the drain electrode 138 may have a multi-layer structure ofTi/Al/Ti.

A first planarization layer 111 may be on the source electrode 137 andthe drain electrode 138. The first planarization layer 111 may be asingle layer including an organic or inorganic material or a multi-layerformed by stacking single layers including an organic or inorganicmaterial. According to an embodiment, the first planarization layer 111may include a commercial polymer such as benzocyclobutene (BCB),polyimide (PI), hexamethyldisiloxane (HMDSO), polymethyl methacrylate(PMMA), or polystyrene (PS), a polymer derivative having a phenol-basedgroup, an acryl-based polymer, an imide-based polymer, an acrylether-based polymer, an amide-based polymer, a fluorine-based polymer, ap-xylene-based polymer, a vinyl alcohol-based polymer, a blend thereof,or the like. The first planarization layer 111 may include silicon oxide(SiO₂), silicon nitride (SiN_(x)), silicon oxynitride (SiON), aluminumoxide (Al₂O₃), titanium oxide (TiO₂), tantalum oxide (Ta₂O₅), hafniumoxide (HfO₂), zinc oxide (ZnO₂), or the like. After the firstplanarization layer 111 is formed, chemical and mechanical polishing maybe performed to provide a flat upper surface.

A contact metal layer CM may be on the first planarization layer 111.The contact metal layer CM may include aluminum (Al), copper (Cu), ortitanium (Ti), and may be formed as a single layer or as a multi-layer.The contact metal layer CM may be a multi-layer of Ti/Al/Ti.

A second planarization layer 113 may be on the contact metal layer CM.The second planarization layer 113 may be a single layer including anorganic or inorganic material or a multi-layer formed by stacking singlelayers including an organic or inorganic material. The secondplanarization layer 113 may include a commercial polymer such asbenzocyclobutene (BCB), polyimide (PI), hexamethyldisiloxane (HMDSO),polymethyl methacrylate (PMMA), or polystyrene (PS), a polymerderivative having a phenol-based group, an acryl-based polymer, animide-based polymer, an acryl ether-based polymer, an amide-basedpolymer, a fluorine-based polymer, a p-xylene-based polymer, a vinylalcohol-based polymer, a blend thereof, or the like. The secondplanarization layer 113 may include silicon oxide (SiO₂), siliconnitride (SiN_(x)), silicon oxynitride (SiON), aluminum oxide (Al₂O₃),titanium oxide (TiO₂), tantalum oxide (Ta₂O₅), hafnium oxide (HfO₂),zinc oxide (ZnO₂), or the like. After the second planarization layer 113is formed, chemical and mechanical polishing may be performed to providea flat upper surface. According to an embodiment, the secondplanarization layer 113 may be omitted.

The organic light-emitting diode OLED includes a pixel electrode 210, anintermediate layer 220, and an opposite electrode 230 and may be on thesecond planarization layer 113. The pixel electrode 210 may beelectrically connected to the contact metal layer CM through a contacthole that penetrates through the second planarization layer 113, and thecontact metal layer CM may be electrically connected to the sourceelectrode 137 and the drain electrode 138 corresponding to theconnecting electrode of the thin-film transistor TFT through a contacthole that penetrates through the first planarization layer 111, so thatthe organic light-emitting diode OLED may be electrically connected tothe thin-film transistor TFT.

The pixel electrode 210 may be on the second planarization layer 113,and may be a (semi) light-transmissive electrode or a reflectiveelectrode. The pixel electrode 210 may include a reflection layerincluding aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag),magnesium (Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir),chromium (Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium(Ti), tungsten (W), copper (Cu), or a compound thereof, and atransparent or semi-transparent electrode layer on the reflection layer.The transparent or semi-transparent electrode layer may include at leastone selected from the group consisting of indium tin oxide (ITO), indiumzinc oxide (IZO), zinc oxide (ZnO), indium oxide (In₂O₃), indium galliumoxide (IGO), and aluminum zinc oxide (AZO). The pixel electrode 210 mayhave a stack structure of ITO/Ag/ITO.

A pixel defining layer 180 may be on the second planarization layer 113.The pixel defining layer 180 may include an opening exposing at least aportion of the pixel electrode 210. An area exposed by the opening ofthe pixel defining layer 180 may be defined as a light-emission area EA.The vicinity of light-emission areas EA is a non-light-emission areaNEA, and the non-light-emission area NEA may surround the light-emissionareas EA. In other words, the display area DA may include a plurality oflight-emission areas EA and a non-light-emission area NEA that surroundthe plurality of light-emission areas EA. The pixel defining layer 180may prevent an arc from occurring on the edge of the pixel electrode 210by increasing a distance between the pixel electrode 210 and theopposite electrode 230 over the pixel electrode 210. The pixel defininglayer 180 may be formed of an organic insulating material, such aspolyimide, polyamide, acryl resin, benzocyclobutene,hexamethyldisiloxane (HMDSO), or phenol resin, via spin coating or thelike.

The intermediate layer 220 may be on the pixel electrode 210 of which atleast a portion is exposed by the pixel defining layer 180. Theintermediate layer 220 may include an emission layer 220 b, and a firstfunctional layer 220 a and a second functional layer 220 c may beselectively arranged below and above the emission layer 220 b.

According to an embodiment, the intermediate layer 220 may be formed onthe pixel electrode 210 of which at least a portion is exposed by thepixel defining layer 180, by using the above-described apparatus 1 ofFIG. 1 to manufacture a display apparatus. In more detail, the emissionlayer 220 b of the intermediate layer 220 may be formed on the pixelelectrode 210 of which at least a portion is exposed by the pixeldefining layer 180, by using the above-described apparatus 1 of FIG. 1configured to manufacture a display apparatus.

The first functional layer 220 a may include a hole injection layer(HIL) and/or a hole transport layer (HTL), and the second functionallayer 220 c may include an electron transport layer (ETL) and/or anelectron injection layer (EIL).

The emission layer 220 b may include an organic material including afluorescent or phosphorescent material that emits red, green, blue, orwhite light. The emission layer 220 b may include a low-molecular weightorganic material or a high-molecular weight organic material.

When the emission layer 220 b includes a low molecular weight material,the intermediate layer 220 may be a stack of an HIL, an HTL, an emissionlayer, an ETL, and an EIL in a single structure or a compositestructure, and may include, as the low molecular weight material, any ofvarious materials including copper phthalocyanine (CuPc),N,N′-Di(naphthalene-1-yl)-N,N′-diphenyl-benzidine (NPB), ortris-8-hydroxyquinoline aluminum (Alq₃). These layers may be formed viavacuum deposition.

When the emission layer includes a high-molecular weight material, theintermediate layer 220 may generally have a structure including an HTLand the emission layer. In this case, the HTL may includepoly(ethylenedioxythiophene) (PEDOT), and the emission layer 220 b mayinclude a high-molecular weight material such as a polyphenylenevinylene (PPV)-based material or a polyfluorene-based material. Theemission layer may be formed via screen printing, inkjet printing, laserinduced thermal imaging (LITI), or the like.

The opposite electrode 230 may be on the intermediate layer 220. Theopposite electrode 230 may be on the intermediate layer 220 to cover theentire intermediate layer 220. The opposite electrode 230 may be overthe display area DA to cover the entire display area DA. In other words,the opposite electrode 230 may be integrally formed over the entiredisplay panel to cover the plurality of pixels P arranged in the displayarea DA by using an open mask.

The opposite electrode 230 may include a conductive material having alow work function. For example, the opposite electrode 230 may include a(semi)transparent layer including, for example, silver (Ag), magnesium(Mg), aluminum (Al), platinum (Pt), palladium (Pd), gold (Au), nickel(Ni), neodymium (Nd), iridium (Ir), chromium (Cr), lithium (Li), calcium(Ca) or an alloy of these materials. Alternatively, the oppositeelectrode 230 may further include a layer, such as ITO, IZO, ZnO, orIn₂O₃, on the (semi)transparent layer including any of theabove-described materials.

When adjacent deposition regions of a mask are spaced apart from eachother by a large distance, a repulsive force is generated due to adifference between the physical properties of an end of each depositionregion and an area between the deposition regions, and thus the mask hasa reduced adhesion force. In addition, when a deposition region includesdeposition openings, waves are generated due to a difference between thevolumes of the deposition region and a non-opening region. Moreover,welding correction may be performed via additional welding on thewelding regions included on both ends of the mask, but an effect of thewelding correction is applied to only deposition regions that areadjacent to the welding regions.

To address these problems, according to an embodiment of the disclosure,there are provided a mask assembly in which a non-opening region havinga width of about 200 μm to about 500 μm is arranged between adjacentdeposition regions to prevent a repulsive force from being generated dueto the physical property difference, a first portion and a secondportion having a less thickness than the first portion are arranged onone surface of the non-opening region via half etching to prevent wavesfrom being generated due to the difference between the volumes of thedeposition region and the non-opening region, and laser welding isperformed on the non-opening region so that welding correction may alsobe applied to deposition regions far from the welding regions of themask, and an apparatus configured to manufacture a display apparatus.

According to an embodiment of the disclosure as described above,provided are a mask assembly having improved PPA due to arrangement of anon-opening region between deposition regions of a mask, an apparatusconfigured to manufacture a display apparatus, and a method ofmanufacturing a display apparatus. Of course, the scope of thedisclosure is not limited thereto.

It should be understood that embodiments described herein should beconsidered in a descriptive sense only and not for purposes oflimitation. Descriptions of features or aspects within each embodimentshould typically be considered as available for other similar featuresor aspects in other embodiments. While one or more embodiments have beendescribed with reference to the figures, it will be understood by thoseof ordinary skill in the art that various changes in form and detailsmay be made therein without departing from the spirit and scope asdefined by the following claims.

What is claimed is:
 1. A mask assembly comprising: a mask frameincluding a plurality of openings; and a mask arranged on the mask frameand including a plurality of deposition regions and a non-opening regionsurrounding the plurality of deposition regions, the plurality ofdeposition regions facing the plurality of openings to receive adeposition material, wherein a portion of the non-opening regiondisposed between each of the plurality of deposition regions has a widthof about 200 μm to about 500 μm in a lengthwise direction of the mask.2. The mask assembly of claim 1, wherein the non-opening region of themask includes a first portion and a second portion having a thicknessless than that of the first portion.
 3. The mask assembly of claim 2,wherein the second portion is obtained via half etching in a thicknessdirection of the mask.
 4. The mask assembly of claim 1, wherein the maskframe further comprises a support stick extending in a direction thatintersects the lengthwise direction of the mask.
 5. The mask assembly ofclaim 4, wherein the non-opening region of the mask overlaps the supportstick.
 6. The mask assembly of claim 1, wherein the mask furthercomprises a welding region welded and fixed to the mask frame.
 7. Themask assembly of claim 6, wherein the welding region is provided on bothends of the mask in the lengthwise direction of the mask.
 8. The maskassembly of claim 6, wherein the welding region comprises a firstnugget.
 9. The mask assembly of claim 1, wherein the non-opening regionof the mask comprises a second nugget.
 10. The mask assembly of claim 1,wherein: the mask is provided in plurality and mounted on the maskframe; and a width of each of the masks is less than a width of each ofthe openings.
 11. A method of manufacturing a display apparatus, themethod comprising: forming a pixel electrode; forming an emission layeron the pixel electrode by arranging a substrate in a chamber, arranginga deposition source in the chamber configured to supply a depositionmaterial into the chamber, arranging a mask assembly to face thedeposition source and configured to receive the deposition material anddeposit the deposition material on the substrate, the mask assemblyhaving a mask frame including a plurality of openings, a mask arrangedon the mask frame and including a plurality of deposition regions and anon-opening region arranged around the plurality of deposition regions,the plurality of deposition regions facing the plurality of openings andconfigured to receive the deposition material, wherein a portion of thenon-opening region disposed between each of the plurality of depositionregions has a width of about 200 μm to about 500 μm in a lengthwisedirection of the mask; and forming an opposite electrode on the emissionlayer.